Posts tagged down bearing
Over the last few years, I decided to run a few ultra-marathons (marathons run on trails in the forest). And I must go on record by saying that maintaining fitness is much easier than trying to get in shape to begin with. It was an arduous journey trying to get ready for my first event. But when our bodies are used to a certain routine over time, it becomes the new normal. In essence, we train in order to raise the bar for a new level of expectation.
You wouldn’t think it, but pianos can be in shape or out of shape. Pianos can go out of shape mechanically in the way that they play but can also get out of shape in the strings which determines intonation or pitch. Today I’d like to take a brief look at a bit more of a structural and mathematical concept of tuning and pitch. Before we do, we need to examine how and why pianos go out of tune and when you understand why they go out of tune, there is greater understanding with regards to getting them in shape and maintaining tuning stability.
Pictured above are the 3 types of strings on any piano. When you depress a key on the piano, it activates a hammer that strikes the strings. Depending on the zone (high or low), there are different types of strings. The largest bass notes are called mono-chords and only have one string per note. The double stringed notes are called bi-chord where the hammer strikes two notes simultaneously. And then for the top 2/3rds of the piano, a set of 3 strings (tri-chord) are struck simultaneously by one hammer. As seen on the chalkboard, there are 88 keys on the piano. When we separate the notes by type, we see that there are approximately 227 wires (which vary depending on the design of the piano). Multiply this total by the tension from each string (approximately 160lbs per string) and this gives the grand total of 36,320 pounds of string tension pulling on any piano! Note: the string tensions vary from maker to maker, model to model but also within one piano, the string tensions vary considerably. These are simply averages to grasp the concept of how much tension is pulling on the frame. Conservatively, the piano has 18 tons of tension (36,000 pounds) pulling simultaneously and that number can reach almost 30 tons of string tension for larger concert grands.
The wires then pull with an incredible force or tension. The cast iron frame (pictured in gold) together with the structural beams resist this tension. It’s a constant tug-of-war. The strings pull while the cast frame resists. Slight variations in this tension result in change of pitch and an out of tune piano. The question then is: what factors change the pitch of a piano?
There are 3 main elements which affect tuning stability:
1. New strings and windings
2. Tuning pin torque
3. Soundboard environmental changes
1. When it comes to change in tension, strings when installed at the factory will stretch. You wouldn’t think it but new strings have considerable stretch in the steel. The windings, knots and coils will also tighten and stabilize. This only applies to brand new pianos. There is a finite amount of stretch that will happen with new strings and within the first few tunings this will no longer be an issue. There is wisdom in tuning new pianos more frequently until the strings feel like they’ve settled.
2. The tuning pins are the adjustable “pegs” that technicians loosen or tighten with a tuning hammer. They are friction fit into the pinblock ~ usually a multi-laminated plank of wood. Interestingly, in England, they refer to the pinblock as the “wrest-plank”. The word “wrest” (similar to wrestling or wrench) denotes forcibly to pull or in this case, to turn the “wrest pins” (or tuning pins) inserted into the wrest-plank. Because the tuning pins are friction fit into the pinblock, they must have the correct amount of torque (the measurement of how tight fitting the pins are). Too tight and the pins becomes too difficult for a technician to adjust. Too loose and the tension of the string pulls on the pin resulting in loss of pitch. Tuning pin torque then is a significant factor that affects tuning stability.
3. Probably the greatest factor affecting pitch, however is the soundboard. The soundboard affects the tuning stability insofar as the strings cross over the bridge which is connected to the soundboard. In the picture you can see the strings cross over the bridge (adhered to the soundboard). Not only are the strings pulling end to end, but there is something called down-bearing where the strings are pushing down on this bridge. Since the soundboard is comprised of wood, it is subject to environmental conditions. Seasonally as the soundboard absorbs or dispels humidity, the soundboard will arc or flatten slightly resulting in pressure on the strings. Pianos can even go up in pitch if the arc puts considerable pressure on the strings.
All three of these factors contribute to slight deviation in pitch. When the steel strings are new, they stretch and become slack and need to be re-tuned. Tuning pins can move slightly and gradually turn out of position. The soundboard arcs more and then less depending on environmental conditions.
Making Sense of Cents
Pitch is not simply some arbitrary sound but rather, it has evolved into more concrete, measurable and universal terms. A440 is the global standard. A is the note (just above middle C) and 440 is the frequency or speed of that wave measured in Hertz (named after Heinrich Rudolf Hertz accredited for conclusively proving electro-magnetic frequency waves). When it comes to piano tuning, while you can measure Hertz, you can also define pitch in degrees called cents. As seen in the picture, each semi-tone has 100 degrees or cents. A full tone then has 200 cents. What this means is that there are 100 increments or degrees of pitch from one note to the next neighbouring note. So in discussing pitch, being a math and facts guy, I like to know how many cents the piano is out of tune. A piano that is wildly out of tune will be 40 cents flat (pianos usually go flat rather than sharp). So 40 out of 100 cents, if a semi-tone is 100 cents, that piano has fallen in pitch 40% of a semi-tone! Pianos that are tuned regularly might only go out 1-3 cents (out of a total 100). Often, pianos might go out of tune 5-15 cents in a year. What does this depend on? The 3 factors we looked at above. If your piano has gotten over “new string” settling when the piano is first purchased, then that leaves tuning pin torque and soundboard fluctuation as main factors determining pitch or intonation. The pinblock and soundboard will change with humidity. Pianos LOVE stable environments. Baseboard heaters, fireplaces, direct sunlight, drafts… even excessive fish tanks, plants all have bearing on humidity in the room which affects the soundboard which in turn affects the tuning. Change in ambient temperature (and subsequent humidity) within the house but also seasonally will make micro-changes in strings which also create difference in pitch.
Getting Your Piano in Shape
There’s a saying about piano tuning “You can’t tune a piano unless it’s in tune”. Paradoxical? It sounds that way unless you understand the sentiment. The farther out of shape your piano is, the more the tug-of-war will happen. The strings get pulled into shape, the piano tries to pull back to its known comfort zone. If a piano is 40 degrees out of pitch and you raise it to concert A440, guess what ~ your piano will not be at A440. Why? Because the tug-of-war is happening. The soundboard is adjusting to a new level of fitness. The subsequent outcome is that most pianos will pull back ~ sometimes up to 1/3 of the raise in pitch. So let’s take that example of 40 cents. One third of 40 is roughly 13. After tuning to A440 once, the piano will respond by possibly dipping down as much as 13 cents. Most technicians compensate and tune a little sharper knowing that this pull-back is going to happen. And so here’s the part that technicians CAN’T control. They can’t control the adjustment of the piano and the subsequent pull-back in 225 strings. Those strings will pull back at varying rates and thus, one tuning will never do the job getting a piano into shape that is vastly out of tune. The only way to do that is to tune again. You can really only tune a piano when it’s in tune ~ meaning that unless it’s close to pitch, you will never be able to get an exact stable tuning the first time. It is better to keep a piano consistently in tune than to let it drop significantly and try and pull it back into shape.
I’ve heard from many people over the years. “The piano doesn’t need tuning because I don’t play it that often”. While it can be true that a pianist who plays with incredible force can knock a piano out of tune, it is most likely the least contributing factor to making a piano go out of tune. Regardless of whether you touch a note on the piano or not, there is 18 tons of string tension pulling every day, 365 days per year. If a piano is prone to going out of pitch 4 cents per year, it might be out 8 cents in 2 years, 12 cents in 3 years and so forth. And pianos are funny that way. I’ve witnessed pianos that go out 12 cents in one year while others go out 2 cents in 8 years. But in closing, I will state 2 truths:
1. The farther out of shape the piano is, the harder it is to get it back into shape. And it may require more than one corrective tuning
2. Environmental stability is everything
Pianos are introverts. Hah… they like dark shady places where the sun doesn’t shine and no one rocks the environmental boat. The only problem is, we want pianos to be social and live in the center of our lives and enjoy the music with the sunshine. We need to maintain pianos if we want them to sound pure, beautiful and harmonious. I’m a firm believer in the fact that we are the recipients of the music from our pianos. If we train our ears with a consistently out of tune piano, that sound becomes the new normal. With an in tune piano, we communicate proper pitch every time we play. In closing, the message is simple: Regular maintenance is so much better for the piano than letting it drop in pitch for years at a time. Tune at least once per year and you will keep everything from sliding drastically out of alignment. Tune more than that if your ears demand it. And if you haven’t tuned for quite some time, do yourself a favour and get your piano tuned. Nothing is more satisfying than playing a piano that truly sings and really, pianos only sing when they are in tune and each note is in unison. Your piano may have gone down in pitch to such a degree that it might require more than one tune up session but as an old technician friend of mine used to tell me, “The difficult we can do. The impossible may take some time” 😀
For a name of a piano technician in your area, please visit our more than 800 technicians listed with Piano Price Point: HERE
The soundboard of a piano ~ to the naked eye, it looks like a giant sheet of wood located under the strings. To piano makers, this is one of the most critical elements of science in the instrument. Why? The job of the soundboard is to transform tone of the vibrating piano strings into audible waves which also color the tone. Truly, it is inseparable from the voice of the piano.
Doing some light reading 😀 (Wood for Sound by Wegst, 2006, American Journal of Botany) it becomes apparent that soundboards are this careful balance of elasticity and stiffness or rigidity. In the diagram, it reveals that there is a correlation between density of wood and elasticity (Young’s Modulus). Generally the lower the density, the greater the vibrational properties. Balancing this concept is stiffness required to resist what is called the down bearing of the strings – the pressure of piano strings pressing down on the soundboard. So the soundboard makeup is this marriage between rigidity (resistance) to pressure while maintaining elasticity for vibration allowing optimal dynamic range and sound radiation.
What then makes for a good soundboard? We thought it would be appropriate to go to the source. Bolduc, one of the few independent piano soundboard makers in the world allowed us a glimpse at what is involved in the making of a soundboard. Situated in bucolic Quebec, Canada, they supply both to piano makers as well as independent piano rebuilders. So without further, adieu, let’s talk to Christian Bolduc, factory superintendent.
Glen Barkman: Tone wood – why white spruce? Is it structural, is it the density or mass? What makes it ideal for piano soundboards?
Christian Bolduc: The North American White spruce has been used for over a century for the making of piano soundboards, as well as violins and other stringed instruments. It has proven its outstanding tonal properties with the most prestigious North-American piano manufacturers. The cold and vigorous North American climate contributes to the strength of the spruce which offers appropriate structure and elasticity required for making a good and resistant soundboard.
GB: When choosing a great log for tonal purposes, what characteristics are you looking for when you view a log in its natural state? Ie. What diameter, length, areas without branches, bark etc.
CB: We need the nicest spruce logs available for making piano soundboards. Most of the time, we use only the base of the tree and cut just under the first branches. The length of the logs we use can vary from 2.5 meters long up to 5 meters (8-16 ft). The tree needs to have grown slowly, gradually, without any twisting, blue marks or other impurities. After having selected the best logs, only 20 to 25% of the tree will be selected for making a 1st grade grand piano soundboard. The rest of the wood will be used for making upright soundboards because the colour is less important because they face the wall. The remaining wood can also be used for other products such as house mouldings and lumber.
GB:Do you happen to know usually how old the trees are when they are logged and when it is the best time to harvest these trees and why?
CB:The tree needs to be cut in the winter time to prevent any sap that would affect the stability of the wood. We need at least 15” diameter at the small end of the log in order to be able to make the quarter-sawn cut. Most of the time, the trees are at least 100 years old.
GB:Do different types of spruce or other woods exhibit different fundamentals in the piano as well as overtones?
CB:There have been many experiments made by piano manufacturers in the last century using different species of woods for soundboards. The spruce tree is definitely the best material as far as tone is concerned.
GB: What is the rough timeline from logging to soundboard? Logging, drying, cutting, curing, shaping, sanding…
CB: The spruce needs to be cured slowly before moving into production. The most important criteria is that the tree needs to be cut during the winter time when moisture is at its lowest. The logs will first be cut into lumber at our saw-mill and stacked outside for months for a slow drying process. The wood will then be kiln dried a few weeks and stacked again for many additional months. The spruce is at least a year old when we start making the soundboard panels.
GB: What is the ideal “curing” humidity or moisture content in the wood?
CB: The soundboard will need different drying periods during the process of production. In the final step, while gluing it into the piano, the soundboard can reach as low as 4-5% humidity content.
GB: Are soundboards planed and then sanded or rough cut and then thickness sanded?
CB: The spruce lumber is cut into oversized planks. The pieces are color and grain matched and then glued together. The soundboards are sanded to their final thickness in a 74″ wide abrasive wood planer.
GB: Do you customize pianos for specific companies and how do you go about doing that?
CB: We manufacture all types of soundboards based on the piano manufacturers’ specifications. Thickness, shape and grain alignment vary from one piano to the other.
GB: How thick on average is a piano soundboard?
CB: A regular piano soundboard can vary from ¼”(6.5mm) for a small model up to 3/8”(9.5mm) for a concert grand piano.
GB: Why quarter sawn? Why vertical grain?
CB: The main reasons are for stability, strength and sound transmission. The soundboard is firmly glued into the piano but still needs to expand and retract without splitting, depending on the ambient conditions and humidity variations. Maintaining the annual rings in a vertical position guarantees that the wood will change dimensions without cracking. The quarter sawn cut makes it also stronger to support the downward force applied to the soundboard by the strings which can reach over 600lbs.
GB: What is the purpose of ribs to a soundboard? How do you incorporate crown (slight arc) into your soundboards?
CB: The ribs help maintain the crown of the soundboard and also counterbalance for the down force exercised by the strings. The ribs can be pre-shaped to match the crown or glued under tension in a press.
GB: What types of glues hold the planks together?
CB: Most manufacturers from the 19th and 20th centuries have been using the hot-hide glue for gluing soundboard panels, pinblocks, veneers, etc. The hot-hide glue was not only good to fix the parts together but also a very good sound transmitter. Today, we use a glue which was developed with the same philosophy of “sound transmission” as it becomes as hard as glass but with a superior resistance to any type of environment.
GB: Obviously with 19 tons of string tension on a piano bearing down onto a soundboard, the soundboard needs to be stable enough to withstand that pressure. Do you measure clamping pressure when joining planks or have other measurements to determine adhesion and subsequent rigidity and stiffness?
CB: The glue used for laminating the soundboard panels is actually stronger than the wood itself. We may think having maximum force is better, but too much pressure with the clamps is not good. There must still be room left for the glue itself.
GB: Are soundboards finished with resins or lacquers or left in their natural state? Or are they finished by the piano manufacturers who purchase them?
CB: The finishing of the soundboard is done by the manufacturer after its installation into the piano. The soundboard needs to be lacquered in order to seal and protect the wood.’’
GB:How is the soundboard adhered to the inner rim of the piano?
The soundboard is glued to the inner rim as a flat glue joint. There are notches in the inner rim to allow room for the ends of the ribs to fit within.’’
I just want to express my thanks to everyone at Pianos Bolduc for answering questions and also supplying most of the images. Due to the wasteful nature of quarter sawn lumber, it makes me happy to see that Bolduc is also concerned with the environment and not letting any scraps go to waste. They only work with suppliers involved in reforestation. The shorter pieces unusable for pianos are sold to guitar luthiers and the sawdust is used by local farmers for litter while the bark for heating sugar shacks and cottages. Excellent!
For more information about Bolduc, visit their beautifully designed website. There’s lots more information on their company, soundboards and pinblocks as well as an array of tools that they also sell.
One final note ~ if you’re anything like me, you’re curious as to their inscription on their logo “Je veux, Je peux”. Translated from French it literally reads “I want, I can” and the insinuation is that we can really make things happen if the desire is strong enough to succeed. Congrats to Bolduc for nearly 40 years of this pursuit!
- November 2017
- October 2017
- September 2017
- August 2017
- July 2017
- May 2017
- April 2017
- March 2017
- January 2017
- December 2016
- November 2016
- October 2016
- September 2016
- August 2016
- July 2016
- June 2016
- May 2016
- April 2016
- March 2016
- February 2016
- January 2016
- December 2015
- November 2015
- October 2015
- September 2015
- August 2015
- July 2015
- June 2015
- May 2015
- April 2015
- March 2015
- February 2015
- January 2015
- December 2014
- November 2014
- October 2014
- September 2014
- August 2014
- July 2014
- June 2014
- May 2014
- April 2014
- March 2014
- February 2014
- January 2014
- December 2013
- November 2013
- October 2013
- September 2013
- August 2013
- July 2013